# PCP Pump Design Engineer AI Agent Connect

> Design Progressive Cavity Pump systems by calculating rotor/stator configurations, mechanical loads, and material compatibility.

## Overview
- **Category:** engineering
- **Price:** Free
- **Endpoint:** https://edge.vinkius.com/vk_preview_qyTHGXuibfuFNbD19SEK88iKGV04auRYYAV4xrUU/ai-agent-connect
- **Tags:** pcp, pump-design, mechanical-engineering, fluid-dynamics, oil-field

## Description

This MCP server provides specialized engineering tools for designing Progressive Cavity Pump (PCP) systems. It allows AI agents to calculate optimal rotor and stator dimensions using `calculate_pump_configuration`, determine necessary torque and speed with `estimate_mechanical_load`, verify elastomer suitability via `verify_material_compatibility`, and select appropriate surface equipment with `select_drive_head`. It is designed to handle complex variables like fluid viscosity, well depth, and sand content to ensure reliable pump performance in demanding environments.

## Tools

### estimate_mechanical_load
Calculates the torque and speed necessary to drive the selected pump configuration

### calculate_pump_configuration
Determines the optimal rotor and stator dimensions to meet the target fluid rate

### select_drive_head
Identifies the appropriate surface drive unit based on the calculated mechanical loads

### verify_material_compatibility
Checks if the chosen elastomer can withstand the operating environment

## Prompt Examples

**Prompt:** 
```
I need to design a PCP for a well that is 1500 meters deep, with a fluid viscosity of 250 cP and 2% sand content. The target rate is 50 m3/h. What configuration do I need?
```

**Response:** 
```
For a well depth of 1500m and a target rate of 50 m3/h, the optimal configuration requires a rotor diameter of 85mm and a specific stator geometry to maintain volumetric efficiency at 250 cP.
```

**Prompt:** 
```
What is the total torque required for a pump with a 90mm rotor diameter at 1200m depth and 300 cP viscosity for a 40 m3/h rate?
```

**Response:** 
```
The total torque required is 450 Nm, consisting of 320 Nm of hydraulic torque and 130 Nm of friction torque, with an operating speed of 180 RPM.
```

**Prompt:** 
```
Will a standard nitrile elastomer work for a fluid containing crude oil at 85 degrees Celsius with 1% sand?
```

**Response:** 
```
The nitrile elastomer is compatible with crude oil at 85 degrees Celsius, but ensure the hardness rating is sufficient for the 1% sand content to prevent extrusion.
```

## Frequently Asked Questions

**How do I determine the correct pump size for my well?**
You can use the `calculate_pump_configuration` tool. Provide the well depth, fluid viscosity, sand content, and your target production rate to receive the optimal rotor and stator dimensions.

**Can this tool help me select a drive head?**
Yes. After calculating the required torque and speed, use the `select_drive_head` tool to identify a surface unit that meets your mechanical requirements, including a safety factor.

**How does sand content affect the design?**
Sand content is a critical input for both `calculate_pump_configuration` and `verify_material_compatibility`. High sand concentrations influence the required rotor/stator fit and the type of elastomer needed to prevent abrasive wear.